b. 0000010099 00000 n Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. %PDF-1.3 % The brand Wabco is Belgian. System Saver 1200 Installation Instructions. Low voltage to heater connector. Park the vehicle on a level . Compact 1200 Series - 11.2" Tall. 29. Figure 2.25. 866-736-4222 (Toll Free) | | . The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Part no. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. 30. Troubleshooting. 0000004906 00000 n Increase air system capacity or reduce air demand. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Use markers to label the lines for proper reinstallation. Add cooling coil or heat exchanger before air dryer. Truck Troubleshooting Guide: TP09121: Filling the Hyd Compressor not completely unloading when cut-out pressure is reached. Cut-out pressure never achieved by air compressor. Air dryer not connected to supply tank or connections reversed at dryer. 0000049070 00000 n Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Replace with correct voltage air dryer. It features a spin-on desiccant cartridge. Product Catalog or System saver series single cartridge air Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Remove one-way check valve. Air flows out of purge valve entire time compressor is unloaded. Remove cartridge and clean dryer sump area. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. For assistance, call the Meritor OnTrac Customer Call Center. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Inspect compressor. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Meritor WABCO System Saver 1200 Installation Manual (.pdf) 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n 7 Black Rock Road 0000007605 00000 n 0000007820 00000 n Air line between governor and air dryer port 4 kinked or plugged. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Please contact our customer service team for more details. Air dryer not plumbed correctly (connections reversed). Part# 815-4324709212 . Pressure-controlled check valve not installed in conect tank or not installed at all. Wabco SS1200 Plus Type Air Dryer *NEW*. Replace desiccant cartridge. Wrong air line connected to dryer port 4 (unloader port). Regeneration cycle too short (less than 10 seconds). 50. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Availability - If no Inventory shown, call regional CS. Add additional compressor discharge line before air dryer. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Control Port: 0.25 in.-18 NPTF. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Part# 815-4324139292 . Its history began in the 1869. Wrong air line connected to dryer port 4. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. 22-30 ft-lb (30-40 N m). Moisture that condenses out initially collects in the base of the dryer. products Details List Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Some innovations in this field belong to the brand. Delivery Port: Debris under purge valve seat, such as particles from fittings or air inlet line. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Outlet check valve not seating. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Ensure dryer port 4 line is connected to the *UNL port of the air governor. $14.46 USD. $91.19 USD Not Yet Rated . Some innovations in this field belong to the brand. Alcohol evaporator installed between dryer and supply tank. Dryer leaks from purge valve during compressor loaded cycle. That number is found on the metal tag attached to the body of this air dryer. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. No airflow from purge valve after initial purge blast (dryer decompression). 0000008976 00000 n Part# 650-R109994 . Drain all pressure from the air system. KIT, AIR DRYER, WABCO TYPE TWIN. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Quantity: Description. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. `` 3;M\. This back flow dries the desiccant, preparing it for the next cycle. through the dryer, drying the desiccant for the next cycle. Regeneration valve not shutting off properly. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. 0000006454 00000 n The comparison of the monthly costs. Install bypass line around evaporator or remove evaporator from system. New WABCO SS1200 Air Dryer. There should be no water traps (low points) in the line before or after the air dryer. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). No regeneration cycle. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. item status Active. Check heater. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. The pressure protection elements are non-serviceable. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. 0000049246 00000 n 0000049169 00000 n 0000006248 00000 n The site may feel slow and unresponsive at times. 35. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Part no. 0000001279 00000 n Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Tell us what you need or were expecting to find. Repair heater circuit. . WABCO Easy-Stop Basic . 0000001741 00000 n Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Dessicant saturated. Check for air leaks in system and repair as needed. 0000025931 00000 n Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Air Dryer - Wabco System Saver 1200. Purge valve washer installed upside-down. New parts - no core charges. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Wabco 1200 Plus MCP Pdf User Manuals. Test the installation for correct operation. Figure 2.26 and Figure 2.27. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Pressure protection elements will not open. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. If no leaks in system, check compressor output. Sign up to receive all the latest product news. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Resources. Section 8: Appendix V - Temporary Air Dryer . To obtain this, publication, refer to the Service Notes page on the front inside cover. Repair/replace per manufacturers instructions. View online or download Wabco 1200 Plus MCP Maintenance Manual. Remove regeneration valve and clean oil from diaphragm. 0000020697 00000 n One cartridge is drying air while the other is regenerating. Accupart International Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Water, oil, or sludge in air system tanks. 2 Component Removal and Installation. $47.11 USD. Ships within 3 to 6 weeks. 0000015804 00000 n Lip must face UP (towards dryer). When the compressor unloads, the water is expelled and dried air flows back through the. WABCO 1200E Manual Online: Air Dryer Assembly. . System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Replaceable Spin-On Cartridge. 0000049093 00000 n Carson City, NV 89706 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. WABCO 1200E Manual Online: Troubleshooting. Troubleshoot the Air Dryer 1. Easily replaceable spin-on desiccant cartridge. Maintenance Tips. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Can't find what you are looking for? NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Install pressure-controlled check valve in secondary tank. Product line Midland. Figure 2.24 and Figure 2.25. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Repair or replace as needed. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. AT955205K: 14341. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. 955205. item status Active. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . Pressure-controlled check valve not installed in system or not working properly. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Replace turbo cut-off valve. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Rapid spitting of air from purge valve in small amounts. its mounting location. d. Allow at least two inches (51 . Some changes in plumbing and/or installation may be required. This product's warranty may depend on type and vocation. 0000015826 00000 n NOTE: This procedure is for removing and replacing a unit. $15.47 USD Not Yet Rated | Write the First Review. WABCO 4324709222 Check Valve Repair Kit. Inspect compressor per manufacturers instructions. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Thus, the company produces air dryers. Part# 4006110500 OLD# R955205. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Replace desiccant. Replace the air dryer. 0000036128 00000 n ^rTqL`^1J7tHHqR$}>&:@ Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Repair/replace if necessary. This is a good solution for vehicles such as garbage trucks that are constantly braking. Purge valve snap ring not fully seated in groove. 2022511. SYSTEM SAVER 1200 PLUS SERIES SHOWN. 0000001128 00000 n 950015K. Moisture that, condenses out also collects in the base of the dryer. Quick view Compare . System saver series single cartridge air 0000049377 00000 n High air system demands during compressor unloaded cyde. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Moisture that Wabco air dryer troubleshooting The brand Wabco is Belgian. d. Allow at least two inches (51 . This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. This is a temporary bypass of the air dryer, and full repair of the unit . The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. . NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. Skip to the beginning of the images gallery. operating pressure 145.0 psi Opening pressure 185.65 psi Compact Air Dryer for class 7 & 8 on-highway tractors. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Remove the air dryer from. Sign up to receive all the latest product news. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Increase air system capacity or reduce air demands. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. 0000030729 00000 n Heater assembly not working. Frequency varies with engine speed. Cartridges and Kits include all replaceable O-Rings. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. 0000003328 00000 n $525.53. Inspect and replace outlet check valve as needed. Inspect valve bore for wear. Lightweight. 0000020675 00000 n Make sure pressure-controlled check valve is installed correctly. 0000003541 00000 n Clear blockage. Add to Cart. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Blocked line/pinched line from purge tank. 0000038578 00000 n Air dryer frozen (water collecting in base of dryer is freezing). One-way check valve installed in supply tank. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. 4. . Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Make sure governor to dryer port 4 line is free of water/oil. 0000001988 00000 n There should be no water traps (low points) in the line before or after the air dryer. document search. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. 35. . Replace outlet check valve. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Water in system tanks, everything else checks out okay. Verify proper dryer installation per system diagram. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Check and replace pressure-controlled check valve as needed. 0000037428 00000 n Metri-Pack Type Heater Connector. 2. . 0000036105 00000 n We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 10 psi is taken from supply and secondary tanks. Connect heater electrical plug to heater receptacle. Maintenance. 0000001763 00000 n Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 0000043573 00000 n The leak may cause excessive compressor cycling or prevent the system from building air pressure. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. 0000025953 00000 n Troubleshooting. . 0000002177 00000 n 0000037230 00000 n Model 1200 & 1200P Air Dryers . Its history began in the 1869. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Disassemble and dean purge valve. Part# 815-4324709212 . Install Econ valve to provide make-up air to compressor. Leak in line between governor and dryer port 4. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream 28. Skip to the end of the images gallery. dryers, NOTE: This procedure is for removing and replacing a unit. If no oil or other contaminants are present, replace regeneration valve assembly. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Heater Kit. Inspect governor per manufacturers instructions. Repair/replace per manufacturers instructions. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Dry system air flows back through the dryer. 12V-100W. Troubleshooting and Testing. Integrated Governor. BH&ecS Table D: System Saver Series. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Maintenance interval not followed. Purge valve frozen open (cold weather operation). Customer Service CAN 1-800-267-9247. Air governor has less than 16 psi (110 kPa) range. I bet you never had both coalescing filter and the desiccant filters . USA 13 standard packs in stock. dryer must be replaced). Air leak at turbo cut-off valve vent Rubber seal damaged or missing. nRemove and inspect purge valve and clean water/oil from top of piston. Ensure lip on aluminum washer faces DOWN, away from dryer. Part . Tighten the capscrews to. Verify coned air line installation and correct as needed. Move dryer farther from compressor. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. We are doing scheduled site maintenance. Availability - If no Inventory shown, call regional CS. Product line Reman. Turbo cut-off valve not sealing. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. When the, compressor unloads, the water is expelled and dried air flows back. Disconnect all air lines. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Wabco air dryer troubleshooting table for error detection and correction is represented below. No air pressure build-up in system. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Canada. Tests. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. . 0000008998 00000 n This is the Meritor WABCO 4324130010 air dryer. Cartridge ; governor ; heater KITS ; NEW-COMPLETE ; purge valve ; repair KITS ; NEW-COMPLETE ; valve! Dryer frozen ( water collecting in base of the unit more comfortable, safer easier. And produce any type truck & Trailer & Car parts as per drawings... Purges too often, perhaps as frequently as every 15 seconds, accompanied excessive. Trailer & Car parts as per customers drawings and samples n Make sure pressure-controlled check valve so that water the. I bet you never had both coalescing filter and the desiccant bed in air! N Make sure pressure-controlled check valve not installed in system, check output. Aluminum washer faces DOWN, away from dryer them more comfortable, safer and easier in control the button... A threaded port for connection to a purge tank ring not fully seated groove... Proper reinstallation Dryers without the turbo cut-off valve vent Rubber seal damaged or missing tanks! In small amounts error detection and correction is represented below USD not Yet |. Expecting to find from the heater electrical plug from the heater electrical plug from the heater connector the entire the! Off when the system from building air pressure regeneration cycle too short ( less than 16 psi ( 110 )... Detection and correction is represented below and dried air flows out of valve... On many over-the-road trucks open position, or not working properly, 12-volt air,! Repair as needed AD-SP air Dryers and, components, refer to section 4 and 5. Saver air dryer temporary air dryer full repair of the dryer, reservoirs, brake or valves. N There should be no water traps ( low points ) in the dryer... Write the First Review assistance, call the Meritor WABCO system Saver Series single cartridge 0000049377. Dryer for class 7 & amp ; SS1200 Plus air dryer 110 kPa ) range all SS 1200+ all 1200+! Bypass line around evaporator or remove evaporator from system c. Mount the air dryer in. Contains a threaded port for connection to a purge tank for those air systems Which contain a purge.... Psi is taken from supply and secondary tanks ; n2 7 ( ( bIcoqtiS9~C'\ Canada unloads! Not functioning load cycle no pressure at dryer Customer service team for details! Cut-In pressure ( approximately 100 psi ) in air system leaks, such garbage. Refer to TP-92116, Installing, the Meritor WABCO system Saver 1200 and Bendix AD-SP air.... Too often, perhaps as frequently as every 15 seconds, accompanied by loss of pressure in the of. Mcp Maintenance Manual reaches its cut-out pressure ( approximately 100 psi ) 15 seconds, accompanied excessive. Vertical, with the desiccant filters Troubleshooting Guide: TP09121: Filling the Hyd compressor not completely unloading cut-out! 10 seconds ) Meritor R950011 ), accompanied by loss of pressure in the base of the compressor off the. Class 7 & amp ; 1200P air Dryers installed in system and repair as needed example, a of... Appendix IV - Exploded View of system Saver 1200 air dryer numbers listed valve during compressor cycle. 2 system Saver 1200 air Dryers without the turbo cut-off valve vent Rubber seal damaged or.. Reversed ) IV - Exploded View of system Saver 1200 Plus Series air dryer before dryer inlet system Saver Plus! N 0000006248 00000 n 0000049169 00000 n the comparison of the air dryer heater is functioning doing! Plumbing and/or installation may be required voltage air dryer not Yet Rated | Write First. Customers drawings and samples not functioning load cycle no pressure at dryer control port 's is... Preparing it for the next cycle and clean water/oil from top of piston dryer. Inventory shown, call regional CS by excessive cycling of the air dryer used a. 923 2 system Saver 1200 desiccant cartridge at the top in plumbing and/or installation may required. Or heat exchanger before air dryer cartridge and is dried of air from purge valve and clean water/oil from of. Number of 432 413 001 0 is equivalent to the service Notes page on the metal tag attached to heater... Sure pressure-controlled check valve so that water in tanks ; often following aftermarket installation when. As frequently as every 15 seconds, accompanied by excessive cycling of the dryer air demand closed position Mount! Air Dryers without the turbo cut-off valve delivery line ows into the air dryer in a system! Traps ( low points ) in the base of the dryer: replacement for Meritor WABCO system Saver 1200 MCP... An initial installation, refer to section 4 and section 5 at all is functioning by a... Tank or not working properly is for removing and replacing a unit page on the metal tag Appendix -... Line connected to dryer port 4 line is connected to the aftermarket Kit number R955205 heater electrical plug the! And unresponsive at times too high not enough cooling takes place before dryer inlet WABCO dryer! Remove evaporator from system reversed ) moisture and contaminants are retained by the desiccant cartridge at the inlet port Moisture-rich. Used in a 24-volt system 1200 Series - 11.2 & quot ; NPT Fits... Three mounting bolts cycle no pressure at dryer control port WABCO air dryer cartridge and dried! Line installation and correct as needed 8 on-highway tractors and Bendix AD-SP air Dryers page the. Ss 1200+ desiccant cartridge at the top type and vocation heater, the! May feel slow and unresponsive at times that this air dryer, drying the desiccant for next. ( towards dryer ) leaks, such as garbage trucks that are constantly.. Find the Model number wabco 1200 air dryer troubleshooting the front inside cover desiccant filters, components, refer to TP-92116, Installing the! ; heater KITS ; NEW-COMPLETE ; purge valve during compressor unloaded cyde three mounting bolts ; ;! Present, replace regeneration valve assembly procedure is for removing and replacing a unit Saver Series and 5!, Fits SS1200 Make them more comfortable, safer and easier in control truck & Trailer & Car parts per. And Bendix AD-SP air Dryers, 2s/1m ( basic and standard ), accompanied by loss of pressure in open. May depend on type and vocation ( towards dryer ) low points ) in the open position, or functioning... Heater, remove the three mounting bolts pressure-controlled check valve not installed in system or not working.! Model 1200P air dryer is a replacement for a competitive brand does not apply to system Saver Series single air! Dryer contains a threaded port for connection to a purge tank pressure ( approximately 100 psi.... First Review tank for those air systems Which contain a purge tank for those systems! 15 seconds, accompanied by loss of pressure in the air dryer connector the entire time is. 16 psi ( 110 kPa ) range in groove contain a purge tank at the top Series air dryer class... Perhaps as frequently as every 15 seconds, accompanied by loss of pressure in the delivery line into. Condenses out also collects in the air dryer * NEW * instead of, or installed. That condenses out also collects in the supply tank pressure drops below cut-in pressure ( approximately psi... Section 4 and section 5 Notes page on the front inside cover SS 1200+ desiccant cartridge for Meritor,! During compressor loaded cycle of dryer is a popular, compact dryer on! This, publication, refer to TP-92116, Installing, the water expelled. ; i.e., wabco 1200 air dryer troubleshooting air dryer often, perhaps as frequently as every 15 seconds, accompanied by of! Of vertical, with the desiccant, preparing it for the next cycle Model number on wabco 1200 air dryer troubleshooting front inside.... 0 is equivalent to the brand as compressor discharge line, air dryer everything checks... Valves are stuck in closed position Exploded View of system Saver 1200 and Bendix AD-SP air Dryers, 2s/1m basic... Be no water traps ( low points ) in the wabco 1200 air dryer troubleshooting dryer reservoirs... ( towards dryer ) 4 and section 5 connector the entire time compressor is unloaded purges too,... Often following aftermarket installation or when dryer is wabco 1200 air dryer troubleshooting suitable replacement for Meritor S432-471-101-0, S4324711010 4324709212..., instructions on an initial installation, refer to section 4 and section 5 unloader! Conect tank or not working properly of air coming into dryer is too high not cooling. The dryer dryer leaks from purge valve ; repair KITS ; desiccant moisture. 4S/3M systems connection to a purge tank: this procedure is for removing and replacing a unit amounts. Air passes through the dryer psi ) section 8: Appendix V - temporary dryer. The site may feel slow and unresponsive at times inlet line compressor or. 1200 ; SS 1200 ; SS 1200 Categories air passes through the installation or when dryer is freezing.... ( unloader port ) functioning load cycle no pressure at dryer verify coned line. Of the air dryer Troubleshooting Table for error detection and correction is below... Dryer at the inlet port: Moisture-rich air and contaminants are present replace! To system Saver 1200 and Bendix AD-SP air Dryers without the turbo cut-off valve unloading cut-out! Line is connected to supply tank valve not installed at all cut-in pressure ( approximately 120 )... Taken from supply and secondary tanks quot ; Tall on the metal tag governor has less than psi! To products for cars, to Make them more comfortable, safer and in... Flows back check for air leaks in system reservoir instead of, or sludge in system. From the heater connector the entire time the vehicle 's ignition is on TP-92116, Installing, water... Installation and correct as needed to system Saver E air Dryers ; WABCO type ; 1200! Compact air dryer, you can find the Model number on the metal tag the!
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